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| Mould
layout, production arrangement in mould, comtum moldbase knowledge>>> |
I£® Mould layout
<1>The position in the inner mould shall be placed
for optimized effect. Gate and mould parting plane shall
be considered, which shall be in proportion to overall size
and depth.
<2>Distance between the product and the finish frame
edge:
A) Small product: distance within 25mm~30mm, distance between
final products within 15mm~20mm, if there are inserts, this
distance shall be 25mm or so; if there is runner between
products, this distance shall be at least 15mm.
B) Large product: Distance to the edge is 35~50mm; if there
are inserts this distance shall be at least 35mm; if several
small products from one pieces steel part, then this distance
shall be at least 12~15mmor so. The final product length
is more than 200mm, width more than 150mm. For products
above the distance from the edge shall be not less than
35mm.
<3> Reference selection principle during product arrangement:
A) Parts with obvious characteristics shall be selected
at first (such as pillar, piercing hole, ribs)
B) During selection of PRO/E 3D reference, the name for
CSO, CSI or DTM shall be indicated.
C) For products with special shape which is difficult to
define reference, discuss at first with CAM.
D) Product reference and moldbase must be integers. And
square frame shall be added on these figures during dimensioning
for distinction.
<4> The principle to define X, Y coordinate directions
of inner mould finish frame during arrangement: If there
is obvious difference between length and width of the inner
mould finish frame, then the direction of the longer dimension
shall be taken as X coordinate axis to place the moldbase
in order to match with machine tool machining direction
to decrease error rate.
II. Custom moldbase
<1> It is better to use standard moldbase (LKM standard
or Hongfeng standard).
A) When the I-shape mould is changed to straight mould,
do not move the square iron, place the mould pits directly
on the square iron.
B) Non-standard mould base shall be used upon approval
of the supervisor and shall be indicated on the arrangement
drawing.
<2> During fabrication of CH shape and CT shape
mould base, mould pits shall be placed, height and width
of which are 25~35mm or so, the length is defined according
to height of mould base.
<3> 1, 2 or 4 ejector stick holes shall be made
according to the size of mould base (When more than 1
ejector stick holes are to be made, long ejector stick
shall be adopted. Ejector stick hole for mould base center
is not necessary to make)For mould base with a height
up to 400mm (including 400mm), hole diameter within 35mm
~ 40mm, one ejector stick hole shall be made. For mould
base with a height more than 400mm, 2 or 4 ejector stick
holes shall be made, and distance between holes shall
be made according to document.
<4> Spring bow hole diameter shall be within1~2mm,
the depth hidden inside B plate shall be at least 20¡«30mm.
<5>Output of base working drawing: Sprue bushing(flange),
spring hole, square supporter installation fovea or edge
nail holes shall be made by the mould base supplier; For
large mould base£¨ 800X800£©, head support hole (including
bottom screw hole), oblique-square hole, oblique-square
bronze inserts, oblique-square sice, tier, tier press
board, water conveyor, water barrel etc. shall be made;
For pin point gate mould base, water spout tie rod, spring
bow gel hole, gel drawing hole, plug-type thread hole
etc. shall be made; Before the mould base machining drawing
is output, consult requirements of the plant, define machining
objective according to practical amount of work in the
plant.
<6>Mould base with side gate mould base larger than
2730: A plate thickness shall be within finish frame depth
plus 25mm~35mm, B plate thickness shall be within finish
frame depth plus 50mm~70mm; Mould base up to 2525: A plate
thickness shall be within finish frame depth plus 25mm~30mm,
B plate thickness shall be within 40mm~50mm.
<7>Pin point gate mould base: A plate thickness
shall be within finish frame depth plus 30mm~40mm, B plate
thickness shall be within finish frame depth plus 50mm~60mm
(Size of large and pin point gate mould base shall be
defined according to LKM mould base data).
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| ¡¡Contact
us |
Injection plastic mould Manager£ºWangChun
TEL£º00-86-0755-33926880
Mobile phone:+86,(0)13714730145
E-mail£ºyfmould@163.com
dhymould@hotmail.com
Address£ºSecond industrial zone, Dawangshan Mountain, Baoan
Shajing, Shenzhen city,Guangdong province,China
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plastic injection molder Shenzhen China
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