IMD mould technics£º
IMD(In-Mould-Decoration)
IMD(In-Mould-Decoration): Put a FILM printed with pictures
into plastic mould for injection moulding. This FLIM can
be roughly divided into three layers: base material £¨normally
PET£©, INK ( printing ink), abrasive resistant material
(normally a special glue). The plastic moulding is finished,
the film melt with the plastic with abrasive resistant
material on the outside surface. Cell phone display screen
normally adopts this technique. The plastic materials
are usually PC, PMMA, PBT etc. whose main performances
are mainly wear prevention and anti-scoring. Another process
called IML(IN-MOUld-Lable) technique which is similar
to IMD technique, but after moulding, the film can be
pulled out like pressed band, and only pictures are transfer
printed onto the plastic products, which is also called
inside-mould transfer printing.
IMD has two kinds: one kind is single-piece PC material
preset in mould cavity. Another kind is chain ¨C type PET
material (quite similar to movie films and printed instant
pasta bag uncut£©.
The product of the former kind merges PC piece£¬the product
of the latter kind only takes away printing ink, but PET
material (also called foil) will not merge into parts.
For the former kind, since PC material
is thick, only silk mesh printing can be adopted thus
it can only reach relatively rough effect, for example,
the anterior shield shape on MOTOROLA V66 phone is already
very delicate for this method.
For the latter kind, since PET material
is thin, hectograph printing can be used which is very
exquisite. Especially for electroplating and transparent
metal surface, ideal effect can be achieved. For example,
MOTOROLA V60 phone, its front electroplating and black
texture effects are both perfect.
For example, control panel on mould of
Panasonic rice cooker is typical IMD: Place a piece of
PET film after silk printing into plastic injection mould
for moulding. Materials normally adopted are PC, transparent
ABS, PMMA. After moulding film and plastic are merged
together.
Nowadays, most external screen lens of
mobile phones adopt IMD technique whose cost is relatively
high. Mobile phone moulds especially transparent moulds
have more stringent requirements.
Normally there are two background reasons for use of IMD
technique:
1£¬ Some effects can not be simulated using plastic moulding,
for example: walnut dashboard of automobile (on automobile
accessory mould).
2£¬It is very difficult to integrate several effects on
small parts, for example: the front triangle plate of
MOTO V60 mould integrate electroplating, transparent,
silk mesh printing altogether, yet it requires also high
precision. It can be seen that it is difficult to carry
out real electroplating and transparent slice separately
then combine them together.
Another method to realize it is to make smooth textures
on external surface, while make rough texture on internal
surface in mould fabrication stage. But this method has
special requirements on mould because bigger mould drawing
angle is required for rough texture.
Description on relative definitions
1. IMD
Full English name of IMD£ºIn-Mould-Decoration; sketch is
shown in Figure 1, printing ink is applied on the Inlay
at first, which will remain between the Inlay and injected
material through moulding. Since there is Inlay£¨normally
PC film£¬thickness 0.125~0.75mm£©as protection layer thus
it has favorable wear prevention performance.